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池原M-TECH
  • FACTORY&EQUIPMENT
  • Manufacturing Process
  • Manufacturing Process

    Manufacturing Process

    We are building smart factories that improve productivity and quality in the production process such as design, development, manufacturing, and logistics.

    We are pursuing SMART factories that enable real-time process control by linking all processes to PDAs and ERP.
    It is also prepared for production from the preorder stage, and order is ready for immediate production.

    • step1Raw materialRaw material
    • step2CAD&NestingCAD&Nesting
    • step3CuttingCutting
    • step4Pre-machiningPre-machining
    • step5Pre fit upPre fit up
    • step6Main fit upMain fit up
    • step7WeldingWelding
    • step8MachiningMachining
    • step9PaintPaint
    • step10AssemblyAssembly
    • step11Packing, DeliveryPacking, Delivery

    Step1Raw material

    Inspection process of raw material is performed by mill certifIcate. Clause are chemical composition, visual and size.

    • Raw material
    • Raw material
    • Raw material

    Step2CAD & Nesting

    Design with 3D Modeling & CAD. Edit process of CAD drawn, components are arranged suitable place on steel.

    • CAD & Nesting
    • CAD & Nesting
    • CAD & Nesting
    • CAD & Nesting

    Step3Cutting

    Cutting process is performed by various method depend on material and thickness with gas, plasma and etc..

    • Cutting
    • Cutting
    • Cutting

    Step4Pre machining

    Minor process such as drilling, milling, tapping and bending process on cutted material.

    • Pre machining
    • Pre machining
    • Pre machining

    Step5Pre fit up

    Pre fit up process is performed by minor welding with 2 more materials after pre-process.

    • Pre fit up
    • Pre fit up
    • Pre fit up

    Step6Main fit up

    In this process, shape of products is made.

    • Main fit up
    • Main fit up
    • Main fit up

    Step7Welding

    In welding process, materials are melted and adhered with welding material.

    • Welding
    • Welding
    • Welding

    Step8Machining

    To obtain precise dimension products is machined by various kind of machine. We use CAD&CAM to perform the required machining on the drawings.

    • Machining
    • Machining
    • Machining
    • Machining

    Step9Paint

    Coating material are painted on the surface of products to meet the customer demands.

    • Paint
    • Paint
    • Paint

    Step10Assembly

    In this process, assemble by completed parts.

    Under Carriage Ass'y

    • Under Carriage Ass'y
    • Under Carriage Ass'y
    • Under Carriage Ass'y
    • Under Carriage Ass'y

    Coal reclaimer

    • Coal reclaimer

    Step11Packing, delivery

    After the completed product is packed to be transport safely, it will be delivered to the customer.

    • Packing, delivery
    • Packing, delivery
    • Packing, delivery
    • Packing, delivery